The nanoscale design of basic energy components is once again revealing new solutions to the historical problems of high cost alternative energy systems.
Fuel cells are important as 21st century 'power plants' that produce electricity on demand without a grid connection. Fuel cells can be designed as small as a AA battery (for portable gadgets), a breadbox (for electric vehicles), a small refrigerator (for home power) or the size of a small room (for utility power generation).
Commercialization of fuel cells depends on our ability to lower the costs of core membranes (MEAs) that convert chemical energy into electricity.
So what is the way forward? Nanostructured design of key membrane components.
Nanoscale Revolution: Rethinking Surface Area & Shape Team leader Professor Younan Xia explains the importance of the breakthrough: "There are two ways to make a more effective catalyst," Xia says. "One is to control the size, making it smaller, which gives the catalyst a higher specific surface area on a mass basis. Another is to change the arrangement of atoms on the surface. We did both. You can have a square or hexagonal arrangement for the surface atoms. We chose the hexagonal lattice because people have found that it's twice as good as the square one for the oxygen reduction reaction (which determines the electrical current generated)."
To reduce costs and improve performance the team experimented with new core and branching structures. The catalyst has a core made of palladium which branching arms (‘dendrites’) of platinum that are seven nano-meters long.
According to Xia's team release: ‘At room temperature operation the team’s catalyst was two-and-a-half times more effective per platinum mass for this process than the state of the art commercial platinum catalyst and five times more active than the other popular commercial catalyst. At 60 degrees C (the typical operation temperature of a fuel cell), the performance almost meets the targets set by the U.S. Department of Energy.’
The next step for the team?
Integrating gold as a third metal catalyst to deal with the problem of carbon molecules that reduces performance by binding and blocking valuable surface area.
Researchers from Northeastern University and the National Institute of Standards and Technology (NIST) have improved the efficiency of clustered nanotubes used in solar cells to produce hydrogen by splitting water molecules.
By layering potassium on the surface of the nanotubes made of titanium dioxide and carbon, the photocatalyst can split hydrogen gas from water using ‘about one-third the electrical energy to produce the same amount of hydrogen as an equivalent array of potassium-free nanotubes.’
Rethinking the Possibilities at the Nanoscale Energy is about manipulating the interactions of carbon, hydrogen, oxygen, metals, biological enzymes and sunlight.
When we design core enabling energy systems (e.g. catalysts, membranes, cathodes/anodes, et al) at the nanoscale (billionth of a meter) we find performance that is fundamentally different from the same systems designed at the 'microscale' (millionth of a meter).
Because smaller is better when it comes to manipulating molecules and light, the research teams used ‘tightly packed arrays of titania nanotubes’ with carbon that ‘helps titania absorb light in the visible spectrum.’ Arranging catalysts in the form of nanoscale-sized tubes increases the surface area of the catalyst which in turn increases the reactive area for splitting oxygen and hydrogen.
$3.2 million dollars budgeted by the Obama administration as a part of the economic stimulus package is close to hitting your neighborhood.
The Energy Efficiency and Conservation Block Grant will use the money to fund and promote the use of home energy audits, energy efficiency upgrades, replacement for outdated appliances, and so on. The Department of Energy describes main goal of the grant as to "support energy audits and energy efficiency retrofits in residential and commercial buildings, the development and implementation of advanced building codes and inspections, and the creation of financial incentive programs for energy efficiency improvements."
The grant will also help transportation services work on efficiently using energy, reduce greenhouse gas emissions, and to also work on energy efficient stop lights and street lights, while also adding renewable energy installments to government buildings.
As noted by the Department of Energy, the economic stimulus money will benefit homeowners by $6,500 in home improvements related to energy conservation.
The programs created by the Energy Efficiency and Conservation Block Grant are different for each state and city. There are a few criterion cities and states must undergo before they can actually receive the funding. Firstly, cities with a population over 35,000 are eligible for funding. Secondly, states and cities must apply. The applications are due on May 26 and June 25, respectively. Lastly, the state and city governments must have a plan on where to use the money within eighteen months of receiving the grant. If after eighteen months, no solid plan is set in place, then the money is lost.
To see how the money will help your state, visit energy.gov/recovery.
GM & Segway are hoping to commercialize a new category of smart micro-vehicles for urban environments by 2012 (See previous post). I love the application of Segway software, but am skeptical of a 'plug in' battery version.
I'm not sure how many wall sockets are accessible to urban dwellers who don't have garages! So I love the idea, but think the real potential is the 'access' business model. Let's keep the PUMA owned and operated by mobility service companies, not urban dwellers themselves!
General Motors and Segway unveiled a new type of small electric motor vehicle with advanced software that could shift how we look at mobility as a service.
In an effort to appeal to digitally connected urban audiences, GM describes Project P.U.M.A. (Personal Urban Mobility and Accessibility) as a low-cost mobility platform that 'enables design creativity, fashion, fun and social networking.' This protoype model travels up to 35 miles per hour (56 kph), with a range up to 35 miles (56 km) between recharges (though it's not clear how urban residents will access wall sockets!)
'Smart' is the Real Revolution The greatest opportunities to transform the human mobility experience in the next century are likely to emerge from ‘smarter software’, not cleaner energy systems. It seems clear that the combustion engine will eventually struggle to keep cost and design competitive against the lowering 'manufacturing footprint' of electric motors powered by the integration of batteries, fuel cells and capacitors. The real question is: Can human drivers keep up with changes ahead in software of 'smart cars'.
Vehicle-to-Vehicle communication systems that relay alerts and information to drivers to reduce congestion and prevent collisions are already being integrated into luxury vehicles. But within a decade or two we can expect low cost vehicles embedded with sensors and ‘situation awareness’ detection systems that make cars 'smarter' than drivers.
Access and Ownership (and Potential Chaos) A compelling vision of Personal Urban Vehicles is the emergence of personal 'mobility as service' companies that connect outer hubs with urban destination points (offices, retail, recreation, et al). In addition to owning personal vehicles, we can imagine paying for 'access' to fleets of vehicles that we don't have to park. (Of course, adding fleets of small vehicles could mean chaos in urban areas for pedestrians! Not to mention pushback from the Cabbies in New York!)
More Images and Related Posts on The Future of Auto Industry
Revolutionary breakthroughs will make possible the elimination of the need for batteries of every variety. These generators are expected to replace the need to plug-in a plug-in hybrid. Two kW is all the power that can be taken from a typical wall socket. A 2 kW generator is on the horizon. It will eventually demonstrate a compact, inexpensive, capability to end the need to plug-in.
Revolutionary breakthroughs will make possible the elimination of the need for batteries of every variety. These generators are expected to replace the need to plug-in a plug-in hybrid. Two kW is all the power that can be taken from a typical wall socket. A 2 kW generator is on the horizon. It will eventually demonstrate a compact, inexpensive, capability to end the need to plug-in.
If the development of these generators is put on a 24/7 footing, it may be possible to provide 100 kW systems that will fit in the space of an engine and gas tank, on a prototype basis within two years. If that occurs, since no fuel or battery recharge is required, automobile manufacturers may conclude that engines are likely to become obsolete. Consumer purchasing patterns could begin to reflect a new reality, with the market deciding most future cars must be totally electric, since they will never need any variety of fuel.
The economics are likely to prove compelling. Until now, car ownership has been an expense. V2G has been explored in a modest way for hybrids. Plug-in hybrids, equipped with a two way plug, can feed power to the local utility while parked. This is 95% of the time for the average vehicle. Professor Willet Kempton, at the University of Delaware, has stated the car’s owner could earn up to $4,000 every year.
MagGen™ powered cars are expected to be capable of generating at least 75 kW and perhaps 100 kW in the volume of a typical fuel tank. In the case of luxury cars, trucks and buses, it seems 150 kW will prove practical. Technology already exists that can wirelessly couple up to 150 kW to the grid from parked vehicles. No plug connection will be required.
Today a large plug installed in a hybrid car can allow 240 volts to be accommodated. A 240 volt connection cord can probably provide a maximum of 19 kW to the utility. If that 19 kW can annually pay the vehicle owner $4,000, imagine what the income might be with a wirelessly coupled 75 kW or larger MagGen. If the price per kW is the same as that used in the University of Delaware analysis, we could be anticipating payments totaling $15,000, or more, per year.
When a substantial number of vehicles powered by magnetic generators fill a parking garage, it will have become a multi-megawatt power plant.
Researchers from Northwestern University have developed a new class of ‘honeycomb’ gas separation materials to purify hydrogen rich mixtures like methane (natural gas) for generating electricity via fuel cells.
Traditional methods of gas separation use selective membranes that grab molecules by size. But Northwestern's Professor Mercouri G. Kanatzidis and Gerasimos S. Armatas are using a method of polarization. As the gas mixture of (carbon dioxide and hydrogen) travels through the inner walls of the ‘mesopourous’ membrane, the carbon dioxide (CO2) molecules are slowed down and pulled towards the wall as the hydrogen molecules pass through the holes.
One type of membrane consisting of heavy elements germanium, lead and tellurium showed to be approximately four times more selective at separating hydrogen than traditional methods using lighter elements such as silicon, oxygen and carbon. The process is reported to work at “convenient temperature range” -- between zero degrees Celsius and room temperature.
“We are taking advantage of what we call ‘soft’ atoms, which form the membrane’s walls,” said Kanatzidis. “These soft-wall atoms like to interact with other soft molecules passing by, slowing them down as they pass through the membrane. Hydrogen, the smallest element, is a ‘hard’ molecule. It zips right through while softer molecules, like carbon dioxide and methane take more time.”
Oil Supply Crunch ahead The world's leading authority on oil markets is warning that these days of cheap ($40 barrel) oil are just a mirage and that the world is likely to experience 'an oil supply crunch' next year (2010) as markets begin to recover.
Reuters reports on IEA Executive Director Nobuo Tanaka describing a potential short-term reality: "Currently the demand is very low due to the very bad economic situation, but when the economy starts growing, recovery comes again in 2010 and then onward, we may have another serious supply crunch if capital investment is not coming."
The Real Problem with Oil - No Alternative Oil's biggest problem is 'lack of substiitutability'. There is no other 'reserve' of liquid fuel that can compare to the energy locked up inside the hydrogen-carbon bonds of oil.
If we talk about using oil as gasoline for the transportation sector there is no commercially viable alternative that offers the same volume and performance. Even 'Next Generation' biofuels from algae and cellulose-eating bacteria cannot provide the scale to fill even a tiny gap in global oil production vs demand.
People who push 'solar', 'wind' or 'nuclear' (which produce electricity) as an 'alternative to oil' simply do not understand the combustion engine. You cannot put electricity inside your gas tank. We must either produce massive amounts of liquid fuel substitutes, or take a bolder step to kill the combustion engine.
Is the world ready to confront the real problem? The Combustion Engine
President Obama is close to naming the ‘Car Czar’ who will oversee a large portion of the federal auto loans and consult on the looming transformation of the US auto industry. Let's hope this person doesn't try to build a better buggy whip.
Most ideas out on the table are incremental (e.g. ‘better mileage’), or short-sighted (e.g. plug in batteries?) and fail to inspire disruptive changes that reflect a 21st century version of the transportation sector.
Here are Ten Ideas for the US Car Czar:
1) Lower the US Auto Industry I.C.E. 'Manufacturing Footprint' The problem isn't oil, it's the cost complexities of building mechanical engines. Declare the Internal Combustion Engine ‘Dead’ by 2025 (When more than 50% of new vehicles will be powered by electric motors) Have automakers share combustion engine plants and suppliers during the transition.
2) Accelerate the Electricification of the World's Auto Fleet At the same time expand the US manufacturing base around the 'next' generation platform for mobility: Electric Drive systems based on high performance motors, drive by wire systems, software and various energy storage devices.
3) Explain ‘Electrification’ clearly to the public ‘Electric’ refers to the motor, not just the battery. Next generation 'electric' vehicles will integrate batteries, fuel cells and capacitors. Fuel cells produce electricity. A hydrogen powered car is an electric car. Let’s stop the confusion and battle between technologies. Cars are not iPods, and will need various systems to function. This is a multi-decade long transition. Don't pick short-term winners.
4) Go Global - Expand our ties to Asian Manufacturers & Markets Electric cars are not designed to be built as one unit, in one country. They are assembled systems of systems that can be constantly upgraded via a global value chain. The line of 'new' car vs 'old' car blurs when we shift to modular electric platforms. And all the real growth will happen outside of the US! 'Detroit' must participate in this global supply chain and be in a position to sell 21st century vehicle systems to Asian markets. (Hint: The high value auto industrial base will revolve around polymers, software and sensors, not metal frames.)
5) Software Side of Car Experience The single greatest opportunity for the next century might be the ‘software’ side of the automobile experience. Smarter vehicles embedded with sensors and ‘situation awareness’ systems, customized driving experiences based on ‘drive by wire’, and mobility services (e.g. OnStar). The US can compete in this new growth market and benefit by getting 'more flow' out of our current roadway system as we make drivers and cars smarter. (PS - Mass Transit could use some software to create service transparency)
Read on: 6) Build next generation energy systems; 7) Reinvent the Wheel; 8) Fleet only for Plug-ins; 9) Shift Revenue streams to After Market 10) New 'types' of vehicle & service
I see efforts to improve combustion engines as trying to 'build a better buggy whip' in an era of 'diminishing returns' on mechanical heat engine innovations.
The world economy would be better off to move beyond combustion conversion towards more efficient, non-mechanical, and modular electrochemical conversion devices like fuel cells. (This doesn't require pure hydrogen, since you can still use hydrocarbon fuels.)
But I admit that diesel engines are not going away anytime soon, so efforts to improve efficiency for industrial applications could move us further down the road.
Now scientists at Oak Ridge National Laboratory have created the first three-dimensional simulation that fully resolves flame features, such as chemical composition, temperature profile and flow characteristics in diesel engines. Their efforts could lead to new lower temperature engine designs that are more efficent.
3D Models / 120 Terabytes of Data Reveals Combustion Process Unfolding